Intermediate 2 Unit 2 : Carbon Compounds - Plastics and synthetic fibres

 
A plastic hat

Origin of plastics

Crude oil is used to make most plastics and synthetic fibres.

Long chain hydrocarbons can be cracked or broken into a mixture of short chain hydrocarbons, some of which are saturated and others unsaturated.

 
Synthetic fibres

Synthetic fibres are man-made (made by the chemical industry) and do not occur naturally. Plastics are examples of synthetic materials.

Many items of clothing contain materials such as polyester, polyamide, terylene, rayon, dralon etc. which are all man-made fibres, and are called synthetic fibres.

 
Properties of plastics in relation to their uses

PlasticsUsesProperties
Poly(ethene)Plastic bagsStrong, light, waterproof
Poly(ethenol)Surgical stitching materialWater soluble
PolyamideBlouses, tightsHard wearing
PolyesterShirts, blouses, quiltsWears well, helps keep shape of clothing, warm
PolystyreneDrinking cups, packagingLight, heat insulator
Polyvinyl chloride (PVC)Coating on electrical wires, drain-pipesElectrical insulator, flexible
BakelitePot handles, electrical socketsDoes not melt or conduct heat or electricity
DralonFurniture coversHard wearing, stain resistant
KevlarBullet proof clothing, puncture resistant fuel tanksVery strong
RubberSoles of shoes, tyresFlexible, waterproof

strong and light poly(propene) waterproof and non-rusting (PVC) strong but flexible polyamide strong but light poly(ethene) electrical insulator (PVC)

 
Advantages and disadvantages of plastics

PlasticAdvantagesDisadvantages
PolyesterStrong, lightNot as warm as wool
Poly(ethene)Cheap, waterproofDoes not rot away
Melamine/FormicaHeat resistantNot as attractive as wood
Polyurethane foamMakes cheap seatingGives toxic fumes when burned
PolystyreneMakes shaped, colourful TV casesNot as attractive as wood

 
Problems when plastics burn

fumes from burning are toxic Some plastics burn or smoulder and give off toxic fumes. They can produce thick black smoke, make toxic fumes and use up large amounts of oxygen.

As plastics contain carbon, they all produce carbon dioxide, carbon monoxide (as air runs out), and smoke.

PlasticElements presentToxic fumes
Poly(ethene)Carbon and hydrogenCarbon monoxide
P.V.C.Carbon, hydrogen and chlorineHydrogen chloride (acidic)
Polyurethane foamCarbon, hydrogen and nitrogenHydrogen cyanide (toxic)
PolystyreneCarbon and hydrogenDense, black smoke

 

Biodegradable Plastics

Plastic packaging does not rot away and causes major litter problems. Many plastics are non-biodegradable, meaning they will not rot away in nature.

Plastics are now being introduced that are biodegradable e.g. Biopol (biodegradable polymer).

 
Thermoplastic and thermosetting polymers

Thermoplastic plastics are those which can be resoftened on heating e.g. poly(ethene), poly(amide).

thermoplastic PVC thermoplastic polyamide strong and thermosetting bakelite thermoplastic poly(ethene) thermoplastic PVC

Thermosetting plastics are those which cannot be resoftened on heating e.g. bakelite, melamine.

Both type of plastics consist of long, tangled chains but in thermosetting polymers, there are links between the chains which gives a much more rigid structure.
Activity You can quickly test your knowledge of the above information.

 
Plastics are polymers

A polymer is a very big molecule made from many small molecules (called monomers) which repeat through the structure.

The process in which the monomers join to make a polymer is called polymerisation.

 
Structure of the monomers

Many plastics or polymers are made from unsaturated monomers obtained by cracking fractions of crude oil. A 3D representation of Ethene

The simplest monomer is ethene, C2H4, an alkene (which contains a carbon to carbon double bond).

Ethene monomers join together to give a polymer called poly(ethene), which is often called polythene.

many ethene molecules join to make poly(ethene)

This process is called polymerisation

 
How do monomers join to make a polymer?

  1. Addition Polymerisation

    A chemical is added which breaks the double bond between the two carbon atoms of ethene to make a very reactive unit.

    Double bond opens to make a reactive unit


    Reactive units join together, end to end and a big molecule or polymer is made.

    Reactive units join together

    This molecule consists of many small units joined together and repeating along the length of the polymer.

    The process is called addition polymerisation because the monomer units join (or add) together to give one product, by a series of reactions in which the double bond breaks.

    Many plastics are made from alkenes, or from unsaturated molecules made from alkenes.

    Modern Name of MonomerOriginal Name of MonomerModern Polymer NameOriginal Polymer Name
    EtheneEthenePoly(ethene)Polythene
    ChloroetheneVinyl chloridePoly(chloroethene)Polyvinyl chloride (P.V.C.)
    PropenePropenePoly(propene)Polypropene
    PhenyletheneStyrenePoly(phenylethene)Polystyrene

    Chloroethene makes Polychloro(ethene) (PVC) Propene makes Poly(propene) Styrene makes Polystyrene

    Activity You can quickly test your knowledge of the above information.

     

  2. Condensation polymerisation

    An example showing condensation polymerisation

    An example of a condensation reaction was covered in the Nomeclature topic and the Reaction of carbon compounds topic during the formation of an ester.

    An example of a condensation polymerisation reaction is shown to the right.

    When the polymer forms between monomers that contain two functional groups (the -OH and the -COOH groups), a water molecule is released from the compound, allowing a new bond to form between the monomer groups.

 
Polyesters

Polyesters are condensation polymers in which the monomers units are linked together by ester groups (-COO-).

An example showing polyester This happens when monomer units combine to form an ester linking group (as in the above reaction).

In the reaction shown on the right, an alcohol monomer with two -OH groups (one at either end of the molecule) reacts with a carboxylic acid monomer that has two -COOH groups (again, one at either end of the molecule).

Again, when the acid group (-COOH) reacts with the alcohol group (-OH), a new bond is formed and a molecule of water is released in the process. This means that when we form a polyester, the reaction is called a condensation polymerisation.

 
Amines

The amines belong to a homologous series based on the alkanes in which a hydrogen has been replaced with the amine functional group -NH2.

The names of the members of this series are derived by the prefix which tells you the number of carbon atoms present and all have the ending -amine. Some members of this family are shown below:

StructureNameStructural formulaShortened
structural formula
MethylamineMethylamineCH3NH2CH5N
EthylamineEthylamineCH3CH2NH2C2H7N
PropylaminePropylamineCH3CH2CH2NH2C3H9N
ButylamineButylamineCH3CH2CH2CH2NH2C4H11N

 
Polyamides

Polyamides are polymers that are formed in a reaction between an amine and a carboxylic acid group in the monomer units. The monomer units join together and form an amide link (-CONH-).

Either the monomers have both a carboxylic acid group and an amine group present, or two monomers are required: One with two carboxylic acid groups and another with two amine groups present.

 

New words and their meanings

Plastics - a wide variety of large molecules made from products from crude oil distillation

Synthetic - man-made

Fibre - a large molecule which is made into long threads

Natural - occurring in nature

Biodegradable - broken down into smaller pieces by living organisms

Toxic - harmful

Thermoplastic - a plastic that can be resoftened by heating e.g. poly(ethene)

Thermosetting - a plastic that cannot be resoftened by heating e.g. bakelite

Monomers - small units that join together to give a very big molecule

Polymers - very big units made when many monomer molecules join together

Polymerisation - the process in which monomers join to give a polymer

Cracking - a reaction in which long-chain hydrocarbons are converted into unsaturated hydrocarbons

Addition Polymerisation - the making of a polymer by a series of addition reactions

Functional groups - a groups of atoms in a compound that give the compound certain properties. e.g. the -OH group in alkanols and the -COOH group in alkanoic acids

Condensation Polymerisation - Polymerisation that occurs between two functional groups and a small molecule is released (this is often water, but can also be another small molecule).

Polyesters - a condensation polymer in which the monomers are linked by ester groups (-COO-).

Amine - a homologous series with the functional group -NH2.

Polyamide - a condensation polymer which involves the reaction between an amine and a carboxylic acid group in the monomer units. The monomers then link using an amide link (-CONH-).

 

 

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